Manitowoc M-90 Spezifikationen

Technician’s HandbookThis manual is updated as new information and models are released. Visit our website for the latest manual. www.manitowocfsg.comL

10 Part Number STH14 9/10Manitowoc Foodservice developed this manual as a reference guide for the service agent and installer of fountain equipment.Fo

100 Part Number STH14 9/10Flav’R-Pic (FRP-250) ProgrammingPROGRAM MODE 1Carb/Non-Carb & Flavor Shot Duration SettingsMode 1 displayed above, allow

Part Number STH14 9/10 101N3 & N4 Carbonated or Non-Carbonated DrinksFRP-250 with Flavor ShotsFRP-250 with out Flavor Shots 1. Choose a control bo

102 Part Number STH14 9/10Flavor Shot Dispense Duration1. Choose a control board. If programing flavor shots for N2 (Nozzle 2) use the left control bo

Part Number STH14 9/10 103PROGRAM MODE 2BrixingMode 2 displayed above, puts your Flav'R-Pic into brix mode. In this setting when a corresponding

104 Part Number STH14 9/10PROGRAM MODE 3Light SequencesMode 3 displayed above, allows you to set the light sequence for the touch pad LEDs. Follow the

Part Number STH14 9/10 105S12 = Chaser left to rightS11 = Chaser right to leftS10 = Off allS9 = Flash outside to center, Flavor Shot Off5. When done m

106 Part Number STH14 9/10PLACING A CONTROL BOARD INTO BRIX MODENOTE: See Program Mode 2 for Program Mode Operations.1. Prior to brixing be sure all w

Part Number STH14 9/10 1074. Locate the control board that corresponds with the valve(s) and/or dispense point you want to brix.5. Press the program b

108 Part Number STH14 9/10S9 (Syrup 9) on Valve 15 is the only syrup that does not correspond to the side it is mounted to. Both visually and function

Part Number STH14 9/10 109Nozzles from left to right: N1, N2, N3, N4, N5, N62. To brix carbonated or non-carbonated water for a dispense point, leave

Part Number STH14 9/10 11WATER FILTERSIt is recommended that proper water filters treat the water supply for the beverages. There are two basic filter

110 Part Number STH14 9/104. The correct volume should be 5 oz. (147.86 cc) during the fixed dispense in Mode 2. If adjustment is needed to attain thi

Part Number STH14 9/10 111Nozzle 1 (N1) Water & Syrup Brixing1. With the left control board set to brix mode and displaying a 2 you can now brix t

112 Part Number STH14 9/10Nozzle 2 (N2) Water & Syrup BrixingThis is a flavor shot dispense point, designated so by its blue nozzle, no brixing is

Part Number STH14 9/10 1137. Check each syrup position and adjust syrup on the corresponding valve as necessary. A plumbing label is located on the fo

114 Part Number STH14 9/107. Check each syrup position and adjust syrup on the corresponding valve as necessary. A plumbing label is located on the fo

Part Number STH14 9/10 1156. Check each syrup position and adjust syrup on the corresponding valve as necessary. A plumbing label is located on the fo

116 Part Number STH14 9/10THE 6 PROGRAMMING MODES ON FLEXTOWER CONTROL BOARDProgram Mode 1= Manual Dispense ModeProgram Mode 2= Timed Dispense Mode or

Part Number STH14 9/10 117Timed Dispense Mode (Flavor Adder Dispensed)Once in program mode (2), the control board LED displays (2). Press any touchpad

118 Part Number STH14 9/10Touchpad Configuration ModeOnce in program mode (5), the control board LED displays (5). Press the first and last touchpad s

Part Number STH14 9/10 119touchpad has been configured for LED light sequencing off mode. After configuring the LED light sequencing for touchpads, ei

12 Part Number STH14 9/10PREMIXPremix fountain dispensing consists of a container of beverage ready for dispensing, beverage delivery system, carbon d

120 Part Number STH14 9/10AdjustmentsQUICKDRAW ICE PORTION ADJUSTMENTSThe Quickdraw ice dispensing system has adjustable ice portion sizes. Follow the

Part Number STH14 9/10 1211. To set the ice portion sizes, press the program switch 1 time in 3 seconds. The display will read “0001”. 2. Press the ic

122 Part Number STH14 9/10The Quickdraw assembly is adjustable to assure the wheel will always move freely. The assembly has two adjustment screws tha

Part Number STH14 9/10 123The left side of the rocking chute has a tab that pushes up on the ice delivery switch. To adjust it, use needle nose pliers

124 Part Number STH14 9/10Agitation TimerThe timer is non-adjustable and is set to agitate the ice for 3 seconds every 3.5 hours. Activating the dispe

Part Number STH14 9/10 125TroubleshootingThis Troubleshooting section has been developed to assist you in determining what the probable cause for any

126 Part Number STH14 9/10Ice dispenses continuouslyMisaligned microswitchAdjust microswitch.Agitation timer set incorrectlyTest agitation timer.Thump

Part Number STH14 9/10 127DRINKSCondition Investigation Check CorrectionWarm drinks Is the compressor running? NoPower switch off or Compressor switch

128 Part Number STH14 9/10Syrup and plain water only dispensingNo pressure Out of CO2Install fresh tank.HP regulator out of adjustmentAdjust HP regula

Part Number STH14 9/10 129PUMPProblem Possible Cause CorrectionPump motor does not pumpBlack and/or red probe shortedRemove probes and bend straight o

Part Number STH14 9/10 13Several different types of tubing are available for the beverage industry. If there is any possibility of the tubing laying i

130 Part Number STH14 9/10Pump motor starts and stops, short cycles, as soon as water level drops below Red (High) probeBlack (Low) Lead wire is open

Part Number STH14 9/10 131BLADE TOWERCondition Investigation Check CorrectionWater Only DispensingNo Pressure BNB Fittings CloggedTank Fittings Clogge

132 Part Number STH14 9/10FLEXTOWERCondition Investigation Check CorrectionNo power at unitElectrical circuit ON/OFF switch Switch to ON position/repl

Part Number STH14 9/10 133Syrup only dispensingWater circuit No water pressure Check source water supply.Water pressure too lowHave location check plu

134 Part Number STH14 9/10FLAVOR MAGIC & FRP-250 FLAVOR SHOTSProblem Possible Cause Corrective Action Flavor shot syrup does not dispense when f

Part Number STH14 9/10 135SELECTABLE ICEProblem Possible Cause To CorrectDISPENSER DOES NOT DISPENSE CRUSHED ICENothing is heardNo power Check power s

136 Part Number STH14 9/10MDH-302 AND 402 ICE PICCondition Investigation Check CorrectionDispenser does not dispense crushed iceNothing is heard No po

Part Number STH14 9/10 137Liquid Level ControlENDSTARTDoes Pump motor come on?Remove red and black wires from LLC.Is pump motor operation intermittent

138 Part Number STH14 9/10Diagnosing a Defective CarbonatorGo to the dispensing faucet (valve.)1. Blowing gas is a carbonator problem.A. UnpluggedB. P

Part Number STH14 9/10 139Component SpecificationsElectrical RequirementsRefer to Ice Machine Model/Serial Plate for voltage/amperage specifications.V

14 Part Number STH14 9/10when an ice machine is mounted on the dispenser. The combined weight of the dispenser, ice and ice machine is more evenly dis

140 Part Number STH14 9/10Minimum Circuit Amperage ChartNOTE: For FlexTower applications — A dedicated 120 VAC, 15 ampere circuit is required to provi

Part Number STH14 9/10 141Grounding InstructionsThis appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path o

142 Part Number STH14 9/10!WarningWhen using electric appliances, basic precautions mustalways be followed, including the following:a. Read all the in

Part Number STH14 9/10 143Pump Deck WiringThe supply cord is equipped with a three prong 5-15P. When a Ground Fault Circuit Interrupter (GFCI) is requ

144 Part Number STH14 9/10Water SupplyRECOMMENDED PLUMBINGThe plumbing diagram is printed on a white vinyl label, normally located above the inlet tub

Part Number STH14 9/10 145PRESSURE SPECIFICATIONS* This is the optimal pressure. When the foam is too high, decrease the pressure; when spitting/poppi

146 Part Number STH14 9/10NOTE: For FlexTower applications, a plain water supply capable of delivering 100 GPH (378.5 liters/hr) with a minimum dynami

Part Number STH14 9/10 147ChartsFlavor Magic Logic MatrixSystem power onProg & cal mode can only be accessed during first 5s after power up to pro

148 Part Number STH14 9/10ynFlavor pressed?Display shows ProProg button pressed 3s?Prog button pressed?Flavor 3 pressed inc delay .2sDisplay current v

Part Number STH14 9/10 149ynDisplay shows dLAYProgramming Loop (continued from previous page)Prog button pressed?Flavor pressed?Prog button pressed 3s

Part Number STH14 9/10 15Serial Number LocationThis number is required when requesting information from your local distributor. The serial number is l

150 Part Number STH14 9/10Flav’R-Pic (FRP-250) Logic MatrixSystem power on (24V from transformer)EnergizeTouchpad (active)Touchpad LEDs (sync w/other

Part Number STH14 9/10 151FLAV’R-PIC (FRP-250) CONTROL BOARD, VALVE, TOUCH PAD MATRIXS5S4F2F1S9S8F3F4C1 S1 S2 S3 S6 S7 C2 NC2 C3 N

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Part Number STH14 9/10 153DiagramsBlade Tower PlumbingSINGLE TOWERInstallation Kit(020001441)02000140300861302Pressurized Filtered Water SupplyCirc Pu

154 Part Number STH14 9/10TWO TOWER Installation Kit(020001441)02000140300861302Pressurized Filtered Water SupplyPrimary Carb PumpCirc PumpCarb TankTe

Part Number STH14 9/10 155THREE TOWERInstallation Kit(020001441)02000140300861302Pressurized Filtered Water SupplyPrimary Carb PumpCirc PumpCarb TankT

156 Part Number STH14 9/10CEV-30i & CEV-30e PlumbingNOTE: 1. All valves are carbonated water as shipped from factory.2. Check valve supplied with

Part Number STH14 9/10 157NOTE: 1. All valves are carbonated water as shipped from factory.2. Check valve supplied with unit is installed in the non-c

158 Part Number STH14 9/10CEV-40i & CEV-40e PlumbingNOTE: 1. All valves are carbonated water as shipped from factory.2. Check valve supplied with

Part Number STH14 9/10 159CEV-30j PlumbingNOTE: 1. Minimum water pressure of 40 psi is needed to attain a 1-1/2 oz/sec flow rate.2. Minimum water pres

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160 Part Number STH14 9/10CT-6 Plumbing and WiringCT-6 Recommended Plumbing2-1-1-2 Plumbing ConfigurationCAUTIONElectrical Shock HazardDisconnect powe

Part Number STH14 9/10 161CT-8 Plumbing and WiringCT-8 Recommended Plumbing3-1-1-3 Plumbing ConfigurationCAUTIONElectrical Shock HazardDisconnect powe

162 Part Number STH14 9/10CF-1522 PlumbingCF-1522 4 Valve PlumbingConversion for non-carbonated flavor1. De-pressurize system.2. Remove drain grid, sp

Part Number STH14 9/10 163NOTE: Tapping into existing water line too close to the pump deck can result in starving the valve when the carbonator cycle

164 Part Number STH14 9/10DI-1522 Post-mix PlumbingDI-1522 Pre-mix PlumbingSERVEND RECOMMENDED PLUMBING: DI-1522 ICDetail ADetail AS1S2S3S4S5S6Plain W

Part Number STH14 9/10 165DI/DIL-2323 6 Valve Post-mix PlumbingSERVEND RECOMMENDED PLUMBING: DI-1522 PREMIX1-1-1-1-2 FlexLeft to RightFor 6 Valve Unit

166 Part Number STH14 9/10DI/DIL-2323 8 Valve Post-mix Plumbing & Variety ValveOperation:Manifold to Change to Carbonated or Non-carbonated water1

Part Number STH14 9/10 167DI/DIL-2323 10 Valve Post-mix PlumbingOperation:Manifold to Change to Carbonated or Non-carbonated water1. Rotate plunger 18

168 Part Number STH14 9/10DI/DIL-2323 6 Valve Pre-mix PlumbingSERVEND RECOMMENDED PLUMBING: DI/DL-23233/4" NPT Drainpan Drain3/4" NPT Coldpl

Part Number STH14 9/10 169Flavor Magic PlumbingB-I-B Rack Configuration1 x 3 B-I-B 2 x 3 B-I-B Rack2 x 4 B-I-B Rack1 x 4 B-I-B Set Regulator20 to 30 p

Part Number STH14 9/10 17InstallationGeneralThese instructions are provided to assist the qualified installer. Contact your Manitowoc Beverage Equipme

170 Part Number STH14 9/10FRP-250 Plumbing DiagramC1 / C2/ NC2S1-S8 / F1-F4C3 / C4/ NC3S9-S16 / F5-F8CONTROL BOARD LEFT SIDECONTROL BOARD RIGHT SIDES5

Part Number STH14 9/10 171FRP-250 & FRP-250SCI Tubing Layout S1= 6”S2= 6”S3= 6”S4= 13”C1= 10”S13= 25”S14= 6”S15= 6”S16= 6”C4= 10”S5= 13”S6= 6”S7=

172 Part Number STH14 9/10FT-8 PlumbingFT-12 PlumbingFT-8Recommended PlumbingPlain Water Recirculation ConnectionsWater ValveSyrup ValvesSyrup Injecti

Part Number STH14 9/10 173FlexTower Water Recirculation Pump FlowFlexTower Water Chiller FlowIce Drink DispenserInlet Potable Water SupplyPumpNon Carb

174 Part Number STH14 9/10MDH-302 12 Valve PlumbingMDH-302 Left Hand SideServend Recommended PlumbingPost-chillFlex ManifoldPre-chill2-1-1-2 FlexLeft

Part Number STH14 9/10 175MDH-402 16 Valve PlumbingPlain Water A(To CarbonatorFrom CarbonatorPump)Plain Water (B)#9 Syrup#10 Syrup#11 Syrup#12 Syrup#1

176 Part Number STH14 9/10MDH-402 20 Valve PlumbingPlain Water A(To CarbonatorFrom CarbonatorPump)Plain Water (B)#11 Syrup#12 Syrup#13 Syrup#14 Syrup#

Part Number STH14 9/10 177S/SV150 6 Valve DiagramS/SV175 8 Valve Diagram3INTERNAL CARBONATOR TANKPLUMBING: 2-1-1-2 MANIFOLDING*OPTIONAL*VARIETY VALVE

178 Part Number STH14 9/10S/SV200/250/SV-250QD 8 Valve DiagramS/SV200/250 10 Valve Diagram3PLUMBING: 3-1-1-1-2 MANIFOLDING*OPTIONAL*VARIETY VALVE ON #

Part Number STH14 9/10 179NGF-250 & NGF-250QD 8 Valve DiagramNo Variety VlvStandardCO2ValvesCold PlateVariety Valve BlockVariety Valve KeypadW-Wat

18 Part Number STH14 9/10DimensionsICE/BEVERAGE & COUNTER ELECTRIC DISPENSER DIMENSIONSNote: Graphic above is for illustration purposes only, and

180 Part Number STH14 9/10Flex Manifold DiagramsFLEX MANIFOLD — 6 VALVENOTE: 12 valve 302 units use 1 per side.FLEX MANIFOLD — 8 VALVENOTE: 16 valve 4

Part Number STH14 9/10 181CEV WiringCEV-30i & 40i 115V 60HZCEV-30 & CEV-40 Internal Carbonation115 Volt 60 Hz Wiring DiagramOptional Light Kit

182 Part Number STH14 9/10CEV-30e & 40e 115V 60HZCEV-30 & CEV-40 External Carbonation & Non-carbonated115 Volt 60 Hz Wiring DiagramOptiona

Part Number STH14 9/10 183CEV-30i & 40i 208/230V 60HZCEV-30 & CEV-40 Internal Carbonation208/230 Volt 60 Hz Wiring DiagramOptional Light KitIc

184 Part Number STH14 9/10CEV-30e & 40j 208/230V 60HZCEV-30 & CEV-40 External Carbonation & Non-carbonation208/230 Volt 60 Hz Wiring Diagr

Part Number STH14 9/10 185CEV-30i & 40i 220/240V 50HZCEV-30 & CEV-40 Internal Carbonation220/240 Volt 50 Hz Wiring DiagramOptional Light KitIc

186 Part Number STH14 9/10CEV-30e & 30j 220/240V 50HZCEV-30 & CEV-40 External Carbonation & Non-carbonation220/240 Volt 50 Hz Wiring Diagr

Part Number STH14 9/10 187CF Drop-In Series WiringCF-1522 115VSTH14.book Page 187 Thursday, September 23, 2010 3:35 PM

188 Part Number STH14 9/10Drop-in WiringDI-SERIES IC 110V Ground to UnitValve ConnectionStarter BaseLight Socket (Typ. 2)Optional Light KitBallastRun

Part Number STH14 9/10 189DI-SERIES IC 220-230V N L Ground to UnitValve ConnectionStarter BaseLight Socket (Typ. 2)Optional Light KitBallastRun Do

Part Number STH14 9/10 19* C = Valve height using Flomatic Valves.MODEL A B C* D E F G H ICEV-30 29.88"(75.9 cm)20.50"(52.7 cm)11.76"(2

190 Part Number STH14 9/10DI-SERIES AMBIENT 110VGround to UnitValve ConnectionStarter BaseLight Socket (Typ. 2)Optional Light KitBallastRun Down PVC P

Part Number STH14 9/10 191DI-SERIES AMBIENT 220-230VCO2 Alarm Light (Optional)Valve ConnectionStarter BaseLight Socket (Typ. 2)Optional Light KitBalla

192 Part Number STH14 9/10Flavor Magic Wiring126 5 4 3 2 11 2 32 12 13 4 5 66 5 4 3 2 11 2 31 2 3 41 2 3121 2 33 4 5

Part Number STH14 9/10 193Flav’R-Pic (FRP-250) WiringFRP-250 (NON-CRUSHER) WIRING DIAGRAMSTH14.book Page 193 Thursday, September 23, 2010 3:35 PM

194 Part Number STH14 9/10FRP-250SCI WIRING DIAGRAMCautionElectrical Shock HazardDisconnect Power Before ServicingLightStarter/Str BaseBallastCappedCo

Part Number STH14 9/10 195FlexTower WiringFT-8 WIRING DIAGRAMS3 - S4 Valve ConnectionConnection Not UsedConnection Not UsedConnection Not UsedS11 - S1

196 Part Number STH14 9/10FT-12 WIRING DIAGRAMS3 - S4 Valve ConnectionS7 - S8 Valve ConnectionConnection Not UsedConnection Not UsedS11 - S12 Valve Co

Part Number STH14 9/10 197FT-16 WIRING DIAGRAMS3 - S4 Valve ConnectionS7 - S8 Valve ConnectionS15 - S16 Valve ConnectionS13 - S14 Valve ConnectionS11

198 Part Number STH14 9/10FLEXTOWER POWER SUPPLYCaution: Maximum Receptacle Load is 8 amps120 Volt Duplex Receptacle120 Volt AC Power Supply120 Volt C

Part Number STH14 9/10 199MDH-302 & MDH-402 WiringMDH 302 115V WIRING DIAGRAMTransformerTransformerOptional Merchandising LampBallastRight Side El

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20 Part Number STH14 9/10DROP-IN & CT DIMENSIONSABCDEFGHSTH14.book Page 20 Thursday, September 23, 2010 3:35 PM

200 Part Number STH14 9/10MDH 402 115V WIRING DIAGRAMTransformerTransformerOptional Merchandising LampBallastRight Side Electrical BoxRight MotorBever

Part Number STH14 9/10 201NGF-250 WiringNGF-250 115V WIRING DIAGRAMSTH14.book Page 201 Thursday, September 23, 2010 3:35 PM

202 Part Number STH14 9/10quickdraw WiringNFG-250 QD & SV-250 QD 115V WIRING DIAGRAMSTH14.book Page 202 Thursday, September 23, 2010 3:35 PM

Part Number STH14 9/10 203S/SV/SVi WiringS-SV-SVI-150/175/200/250 115V 60HZ S-SV-SVI-150/175/200/250 100/220-240V 50-60HZ STH14.book Page 203 Thursd

204 Part Number STH14 9/10S-SV-SVI-150/175/200/250 220-240V 50HZ C.E. STH14.book Page 204 Thursday, September 23, 2010 3:35 PM

Part Number STH14 9/10 205Selectable Ice WiringSV-200SCI & SV-250SCI 115V 60HZ STH14.book Page 205 Thursday, September 23, 2010 3:35 PM

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Manitowoc Foodservice2100 Future DriveSellersburg, IN 47172, USAPh: 812-246-7000 Fax: 812-246-7024Visit us online at:www.manitowocfsg.com© 2010 Manit

Part Number STH14 9/10 21MODEL A B C* D E F G HCT-6 N/A N/A 9.50"(24.2 cm)14.25"(36.2 cm) 17.00” (43.2 cm)16.38" (42.8 cm)N/A 22.50” (5

22 Part Number STH14 9/10FLEXTOWER DIMENSIONSMODEL A B CFT-8/12/16 36.00" (91.5 cm)14.00" (35.6 cm)9.50"(24.2 cm)ABCSTH14.book Page 2

Part Number STH14 9/10 23BLADE TOWER DIMENSIONSMODEL A B C DBLADE TOWER 17.30" (44.0 cm)11.86" (30.2 cm)10.75"(27.3 cm)9.68"(24.6

24 Part Number STH14 9/10ICE/BEVERAGE & COUNTER ELECTRIC DISPENSER FOOTPRINTSMinimum Areafor CutoutMaximum Area for CutoutNOTE: Footprint above is

Part Number STH14 9/10 25* Includes models ending in SCI** Includes NGF, FRP, and models ending in QD or SCIMODELMaximum MinimumABCDCEV-30 14.50"

26 Part Number STH14 9/10DROP-IN & CT FOOTPRINTSDI/DIL-1522 & 2323DI 1522 cut out depth 22.25" (56.5 cm)DI/DIL 2323 cut out depth 23.25&q

Part Number STH14 9/10 27CT-6ABCDE12.375"(31.43 cm)4.625"(11.75 cm)0.313"(0.80 cm)1.625"(4.13 cm)10.50"(26.67 cm)FGHIJ1.50&qu

28 Part Number STH14 9/10CT-8ABCD23.25"(59.1 cm)20.25"(51.44 cm)15.25"(38.74 cm)11.25"(28.58 cm)EFGH4.75"(12.07 cm)1.75"

Part Number STH14 9/10 29FLEXTOWER FOOTPRINTNOTE: The FlexTower must be secured to the countertop using the four holes provided in the base of the uni

Safety NoticesAs you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may

30 Part Number STH14 9/10BLADE TOWER FOOTPRINTABCDE4.50"(11.43 cm)4.00"(10.16 cm)0.25"(0.64 cm)2.43"(6.17 cm)Ø 0.218"(0.55 cm

Part Number STH14 9/10 31Pre-installation ChecklistTOP MOUNTED ICE MACHINE INSTALLATIONSLocation — Avoid placing the dispenser and/or ice machine near

32 Part Number STH14 9/10For full information about icemaker installation, including plumbing lines connections and electrical requirements, see the i

Part Number STH14 9/10 33LocationThe location selected for the beverage dispenser must meet the following criteria. If any of these criteria are not m

34 Part Number STH14 9/10DrainsICE & ICE/BEVERAGE DISPENSER DRAINSDrainage Through BottomDrainage Through BackRear View90° Elbow FittingRadiator C

Part Number STH14 9/10 35FLEXTOWER DRAINDrainage Through BottomDrainage Through Back90° Elbow FittingRadiator ClampFlexible TubingStraight FittingRadi

36 Part Number STH14 9/10Rear ViewRear Access for Drain Hose and Beverage LinesSTH14.book Page 36 Thursday, September 23, 2010 3:35 PM

Part Number STH14 9/10 37BLADE TOWER DRAINNOTE: The Blade Tower can be set up to use an existing drain or an optional drain can be ordered for use wit

38 Part Number STH14 9/10Water SupplyRECOMMENDED PLUMBINGThe plumbing diagram is printed on a white vinyl label, located above the inlet tubes for syr

Part Number STH14 9/10 39Setting PressuresPRE-MIX PRESSURESNormal pre-mix pressure regulators must be set at 60 psi (4.14 bar). Diet pre-mix pressure

NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.Read These Before Proceedi

40 Part Number STH14 9/10QUICKDRAW INSTALLATIONNOTE: The Quickdraw unit requires a supply of CO2. The pressure requirement for the CO2 supply is 75 ps

Part Number STH14 9/10 41Internal/External Carbonator tank — Combines CO2 gas and tap water to form carbonated water. The “carbonator” is the carbonat

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Part Number STH14 9/10 43Component IdentificationTypical SystemsTYPICAL INTERNAL CARBONATION (IC) ICE/BEVERAGE DISPENSING SYSTEMTYPICAL EXTERNAL CARBO

44 Part Number STH14 9/10TYPICAL INTERNAL CARBONATION (IC) CEV DISPENSING SYSTEMNOTE: This is a simplified schematic to show the basic operation of th

Part Number STH14 9/10 45CEV ELECTRONIC ICE & CARBONATION CONTROLCommonHigh IceLow Ice1.035" (2.63 cm)GroundVoltage Selection SwitchLineLineC

46 Part Number STH14 9/10System ComponentsBLADE TOWERDispensing ValveDrainStainless Steel CabinetMixer Block Latch PinSyrup Flow Rate AdjustmentWater

Part Number STH14 9/10 47DROP-INValvesSplash PanelDrainpan GridLidModel/Serial Name PlateFlex Manifold Plumbing DiagramSoda/Syrup Inlet LinesMerchandi

48 Part Number STH14 9/10FLAVOR MAGIC MODULEItem NumberPart NumberDescription1 501-25 NOZZLE SOFTPOUR BLK2 00850350 FLAT WASHER 0.218ID X3 0905403

Part Number STH14 9/10 49FLEXTOWERWater ValveSyrup Injection ShroudTouchpad Selection AreasProgram ButtonRemovable RivetCosmetic NozzleSplash ShieldGr

Part Number STH14 9/10 5Table of ContentsGeneral InformationModel Numbers . . . . . . . . . . . . . . . . . . . . . 9How to Read a Model Number . . .

50 Part Number STH14 9/10FLAV’R-PIC (FRP-250 & FRP-250SCI)MerchandiserNozzlesKey SwitchDrainpan GridDrainpanSplash PanelLower Merchandiser and Bev

Part Number STH14 9/10 51INTERNAL CARBONATORSVertical CarbonatorHorizontal CarbonatorWater InletCO2 InletLevel ProbeCarb Water OutletPressure Relief V

52 Part Number STH14 9/10BAG-IN-BOX (B-I-B) SYSTEMTo CO2 Manifold (B-I-B Pumps)From CO2 Supply 60 psi (4.1 bar)B-I-BFrom Water SupplyBooster System (I

Part Number STH14 9/10 53Ice/Beverage and Counter Electric DispensersMerchandiserSoda ValvesKey SwitchCarb/Non-Carb Water Manifold and Syrup/Soda Inle

54 Part Number STH14 9/10MDH-402 (CI & SCI) INTERNAL CARBONATION DISPENSING SYSTEMNOTE: - Cold carbonator deck must be within 10 ft (3.05 m) of un

Part Number STH14 9/10 55MaintenanceCleaningICE/BEVERAGE & COUNTER ELECTRIC DAILY CLEANINGAll cleaning must meet your local health department regu

56 Part Number STH14 9/104. Wash the grid, then rinse with clean water. Place the grid back in the drain pan.5. Wash all exterior surfaces of the unit

Part Number STH14 9/10 578. Clean nozzles and diffusers with soapy water and a soft bristle brush.9. Clean the underside of the beverage valves with w

58 Part Number STH14 9/10- Motor shaft (Ice Dispensing Units)- Strip lids (where applicable)5. Rinse all the parts in clean, running water.6. Prepare

Part Number STH14 9/10 59CLEANING CHECKLIST•Check CO2 supply. If CO2 supply is low, an arrow on the primary regulator gauge will point to a shaded are

6 Part Number STH14 9/10Agitation Timer . . . . . . . . . . . . . . . . . . . . 124TroubleshootingChecklist . . . . . . . . . . . . . . . . . . . .

60 Part Number STH14 9/10Beverage/Ice DispenserAccessing a Dispenser Bin Top Mounted with a Manitowoc Ice Machine:1. Remove the front panel of the ice

Part Number STH14 9/10 614. On models without a top mounted ice machine, remove the plastic lid from the top of the dispenser.5. Remove all ice from t

62 Part Number STH14 9/10Front Serviceable8. Remove paddle wheel, bin liner and paddle wheel area.9. Move the front of the agitator to one side and sl

Part Number STH14 9/10 63DISASSEMBLE THE ROCKING CHUTENOTE: For all Quickdraw units, refer to the Quickdraw Components section for ice chute informati

64 Part Number STH14 9/10BLADE TOWERHow to Disassemble Tower ComponentsNOTE: This tower consists of two (2) valves combined as one (1) with a mixer bl

Part Number STH14 9/10 65Every dayDrip pan and drain hoseWash with mild detergent. Rinse with clean water.Every dayQuick disconnectsWash with mild det

66 Part Number STH14 9/10Nightly Shutdown ProcedureIt is recommended that the following steps are followed to keep your Blade Tower clean and running

Part Number STH14 9/10 67FLEXTOWER DAILY CLEANINGCleaning the grid, splash shield and drain pan:1. Turn off the on/off rocker switch located on left s

68 Part Number STH14 9/10Cleaning the water valve nozzle and diffuser, cosmetic nozzle and syrup injection shroud assembly: 6. Remove the cosmetic noz

Part Number STH14 9/10 69QUICKDRAW COMPONENTS1. Turn the beverage valve switch on the front left side to the off position.2. Place a receptacle (bucke

Part Number STH14 9/10 7MDH-402 20 Valve Plumbing . . . . . . . . . . 176S/SV150 6 Valve Diagram . . . . . . . . . . . . 177S/SV175 8 Valve Diagram

70 Part Number STH14 9/10B. Push the bottom of chute to rear until it stops.C. Rock top of the chute forward until top of chute clears unit. STH14.boo

Part Number STH14 9/10 715. Remove ice wheel:A. Pull cotter pin from the ice wheel axle.B. Grasp handle of the pin on the right side, pulling until th

72 Part Number STH14 9/106. Mix a solution of mild detergent to clean the Quickdraw components. Using the detergent solution and a soft bristle brush

Part Number STH14 9/10 7311. Place the ice dispense switch to the AUTO position, and place the beverage valve switch to the ON position.12. Check for

74 Part Number STH14 9/103. Remove the ice chute by pulling the cotter pin out on the right side of the chute rod and pulling the chute rod toward the

Part Number STH14 9/10 755. Remove the crusher drip pan by pulling it forward.6. Remove the ice crusher blade assembly from the crusher housing.A. Unl

76 Part Number STH14 9/10C. Rotate the knob on the crusher axle so it is in a vertical position. (This will ensure the rotating blades will not interf

Part Number STH14 9/10 77REASSEMBLE THE ICE CRUSHER ASSEMBLY1. Insert the hub/blade assembly into the ice crusher housing. When inserting the hub/blad

78 Part Number STH14 9/104. To lock the hub/blade assembly into the housing, rotate the crusher hub/blade assembly counterclockwise until the locking

Part Number STH14 9/10 79ReplacementNON-FRONT SERVICEABLE GEAR MOTOR REMOVALThese instructions are provided as a guide for the removal of the gear mot

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80 Part Number STH14 9/10FRONT SERVICEABLE GEAR MOTOR REMOVALThese instructions are provided as a guide for the removal of the gear motor. Depending o

Part Number STH14 9/10 816. New motor must have the same alignment (within 15 degrees).7. To get correct alignment you can do one of two things: a. Tu

82 Part Number STH14 9/10SanitizingBEVERAGE SYSTEM CLEANINGSanitize the beverage system at initial start-up as well as regularly scheduled cleaning. T

Part Number STH14 9/10 83- Bucket 3 — mix a solution of unscented bleach (5% Na CL O) or commercial sanitizer and warm to hot water. Mixture must supp

84 Part Number STH14 9/105. Draw rinse water through system until clean water is dispensed. Most beverage valves allow the syrup side to be manually a

Part Number STH14 9/10 8517. Replace nozzles, diffusers and valve parts.18. Connect Bucket 1 to system.19. Draw rinse water through system until no pr

86 Part Number STH14 9/107. Remove valve nozzle and diffuser as shown in Daily Cleaning instructions. Using a plastic brush or a soft cloth and warm w

Part Number STH14 9/10 87Shipping, Storage and Relocation!CautionBefore shipping, storing, or relocating this unit,syrup systems must be sanitized. Af

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Part Number STH14 9/10 89OperationBlade Tower BrixingNOTE: Each tower consists of two valves combined as one with a mixer block, mixer tube and mixer.

Part Number STH14 9/10 9General InformationModel NumbersThis manual covers the following models: How to Read a Model NumberCEV-30j CEV-30e CEV-30iCEV-

90 Part Number STH14 9/10CEV Electronic Ice & Carbonation ControlElement FunctionVoltage Selection Switch (Red Side Switch) • Switch is used to se

Part Number STH14 9/10 91Carbonator Switch(Switch in OFF position for External Carb. and Juice units, which turns off green carbonator LED.)• Switch s

92 Part Number STH14 9/10Refrigeration Compressor Output • There are three wires from the ice bank probe to the control box. The white wire connects t

Part Number STH14 9/10 93Flavor Magic ProgrammingTo exit the program mode at any time hold the program button for >3 seconds and the controller wil

94 Part Number STH14 9/10PURGE/SANITIZE Purge/Sanitize mode allows the user to purge air from the syrup lines during initial start-up. The second func

Part Number STH14 9/10 95CHANGING NUMBER OF ACTIVE FLAVORSTo line up flavors with valves, note that valve outlets number from left to right 1…2…3…4. T

96 Part Number STH14 9/108. A flavor tab for the 4th flavor will have to be added to the touch pad. To do this, obtain one (1) P/N 5030780 20 flavor d

Part Number STH14 9/10 97TIME DELAY AFTER DISPENSEA time delay can be programmed into the control board which will prevent the system from dispensing

98 Part Number STH14 9/10FRP-250 with out Flavor ShotsNOTE: The buttons for FRP units without flavor shots are located in the same area, but are hidde

Part Number STH14 9/10 99If brix adjustments are needed you will have to remove the merchandiser to make the mechanical adjustments. Please see PROGRA